Integration of sensor and actuator networks and the SCADA System to promote the migration of the legacy flexible manufacturing system towards the industry 4.0 concept

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Integration of sensor and actuator networks and the SCADA System to promote the migration of the legacy flexible manufacturing system towards the industry 4.0 concept

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Title: Integration of sensor and actuator networks and the SCADA System to promote the migration of the legacy flexible manufacturing system towards the industry 4.0 concept
Author: Calderón Godoy, Antonio José; González Pérez, Isaías
Abstract: Se implementan redes de sensores y actuadores en los procesos de fabricación automatizados utilizando buses de campo industriales, donde las unidades de automatización y los sistemas de supervisión también están conectados a intercambiar información operacional. En el contexto de la cuarta revolución industrial entrante, llamada Industria 4.0, la gestión de las instalaciones de legado es una cuestión primordial a tratar. Este documento presenta una solución para mejorar la conectividad de un sistema de fabricación flexible heredado, que constituye el primer paso en la adopción del concepto de Industria 4.0. Tal sistema incluye el PROCESO de bus de campo FIELD BUS (PROFIBUS) alrededor del cual se interconectan los sensores, actuadores y controladores. En orden para establecer una comunicación efectiva entre la red de sensores y actuadores y una red de supervision se implementa un enfoque de hardware y software que incluye la conectividad Ethernet. Este se prevé que la labor contribuya a la migración de los sistemas heredados hacia la desafiante industria 4.0 marco. Los resultados experimentales prueban el correcto funcionamiento del FMS y la viabilidad de la propuesta.Networks of sensors and actuators in automated manufacturing processes are implemented using industrial fieldbuses, where automation units and supervisory systems are also connected to exchange operational information. In the context of the incoming fourth industrial revolution, called Industry 4.0, the management of legacy facilities is a paramount issue to deal with. This paper presents a solution to enhance the connectivity of a legacy Flexible Manufacturing System, which constitutes the first step in the adoption of the Industry 4.0 concept. Such a system includes the fieldbus PROcess FIeld BUS (PROFIBUS) around which sensors, actuators, and controllers are interconnected. In order to establish effective communication between the sensors and actuators network and a supervisory system, a hardware and software approach including Ethernet connectivity is implemented. This work is envisioned to contribute to the migration of legacy systems towards the challenging Industry 4.0 framework. The experimental results prove the proper operation of the FMS and the feasibility of the proposal.
URI: http://hdl.handle.net/10662/10428
Date: 2018


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